Question 1
(a)Calculate the total cost and the cost per unit for the XYX company order.
Solution
Department A-
Direct materials = £29440, Direct Labor = £6800, Manufacturing Overhead= £7360
Department B-
Direct Materials= £3920, Direct Labor= £2560, Manufacturing Overhead= £4800
Totals
Direct Materials= Department A+ Department B= £29440+£3920 = £33360
Direct Labor = Department A+ Department B= £6800+£2560 = £9360
Manufacturing Overhead = Department A+ Department B= £7360+£4800 = £12160
Therefore, Total Cost = Direct Materials + Direct Labor + Manufacturing Overheads
Total Cost = £33360+£9360+£12160 = £54880
Cost per Unit = Total Cost/Units Produced = 54880/4000 = 13.72
(b) Was the selling price adequate? List the assumptions and/or computations upon which you based your answer.
Solution
The selling price can be considered adequate. Each unit sells for £14 and every cost is £13.72. The assumption is that the cost incurred is less than the selling price. Hence, very adequate selling price realized.
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(c) What suggestions would you make to Rita Ltd.’s management concerning the pricing of future orders?
Solution
Changes should be made as charges on cost incurred can be effective when it is a fixed percentage chargeable. A certain percentage can also be pegged on the cost to achieve an effective selling price. From the calculations above, direct labour hours used for either departments can work effectively and manufacturing overhead can be assigned accordingly.
Question 2
(a) Calculate total annual contribution and per unit for the year ending 31st December 2021.
Solution
Given the Sales Price as £25.00, Direct Expenses £3.00, Direct Labor £5.00, and Direct Materials £10.50. Contribution per Unit can be calculated as follows:
Sales Price- (Direct Expenses+ Direct Labor+ Direct Materials) = £25.00-(£3.00+£5.00+£10.50)
Contribution per Unit= £25.00-(£3.00+£5.00+£10.50)
Contribution per Unit= £6.50
Total Annual Contribution = £6.50 x £120,000 = £780,000
(b) Calculate the break-even point (in unit terms and in sales revenue terms).
Solution
In Unit Terms,
Break-even point = Fixed Costs Available Divided by Contribution per Unit
Break-even point = (276000+192000)/ £6.50
Break-even point = 72000 units
In Sales Revenue Terms,
To get the Contribution Margin Ratio = Contribution per Unit Divided by Unit Selling Price
Contribution Margin Ratio = £6.50/£25.00 = 0.26
Therefore,
Break-even Point = Fixed Costs Divided by Contribution Margin Ratio
Break-even Point = (276000+192000)/ 0.26 = £1,800,000
(c) Recent international events have impacted on the supply of the direct materials. It is felt that these events will cause a 20% rise in direct material prices and Mr. Williams would like to know the potential effect of this rise on the breakeven point. Compute the adjusted breakeven point, and discuss the results. [6]
Solution
Adjusted Direct Materials = 1.20 x £10.50 = £12.60
Given the Sales Price as £25.00, Direct Expenses £3.00, Direct Labor £5.00, and the Adjusted Direct Materials £12.60. Contribution per Unit can be calculated as follows:
Sales Price- (Direct Expenses+ Direct Labor+ Direct Materials) = £25.00-(£3.00+£5.00+£12.60)
Contribution per Unit= £25.00-(£3.00+£5.00+£12.60)
Contribution per Unit= £4.40
In Unit Terms,
Adjusted Break-even point = Fixed Costs Available Divided by Contribution per Unit
Adjusted Break-even point = (276000+192000)/ £4.40
Adjusted Break-even point = 106364 units
In Sales Revenue Terms,
To get the New Contribution Margin Ratio = Contribution per Unit Divided by Unit Selling Price
Adjusted Contribution Margin Ratio = £4.40/£25.00 = 0.176
Therefore,
Adjusted Break-even Point = Fixed Costs Divided by Contribution Margin Ratio
Adjusted Break-even Point = (276000+192000)/ 0.176 = £2,659,090.91
Due to the rise in the Materials Cost, the needed Break-even Point in both Sales Revenue and in Units shot up gradually. It is also noteworthy that the company will be profitable since the sales units (120000 units) are greater than the Break-even Point Units. The company needs to consider sales price increases or sales units to have similar profits prior to Material Cost increases.
Question 3
(a) Calculate the monthly shortfall in machine hours. [4]
Solution
Product T | Product R | Product S | |
Machining Time per Unit | 75 | 40 | 54 |
Maximum Monthly Demand | 3000 | 9000 | 6000 |
Total Machining Time | (75x3000)=225,000 minutes | (40x9000) = 360,000 minutes | (54x6000) = 324,000 minutes |
Hours in Machining | 225000/60 = 3,750 hours | 360000/60 = 6,000 hours | 324,000/60 = 5,400 hours |
Total Machining Time = 3,750+6,000+5,400 = 15,150 hours
Available Machining Time = 10,500 hours
Monthly Shortfall= 15,150 hours - 10,500 hours = 4,650 hours.
(b) What is the maximum contribution for Buttercup Ltd. for the Month? [6]
Solution
Product T | Product R | Product S | |
Unit Machining Minute (Contribution) |
0.28 | 0.30 | 0.33 |
Machining Time | 75 | 40 | 54 |
Contribution per Unit | 21 | 12 | 18 |
Variable Cost per Unit | 63 | 48 | 57 |
Selling Price per Unit | 84 | 60 | 75 |
Ranking | 3 | 2 | 1 |
Ranking based Machine Hours | 0 | (10500-5400)=5,100 | (6000x54/60)= 5,400 |
Units Produced | 0 | (5100x60/40)= 7,650 | (5400x60/54)= 6,000 |
Individual Contribution | 0 | 12 | 18 |
Total Contribution | 0 | 91,800 | 108,000 |
Maximum Contribution = 108,000+91,800+0 = 199,800
Question 4
Calculate the labour rate and efficiency variances for the month of December and give a possible cause of each variance. [6]
Solution
Standard Rate | Actual Rate | |
Standard Hours/Actual Hours | (15400x4.5)= 69,300 hours | 70,840 hours |
Standard Rate/Actual Rate | 8.4 | 8.65 |
Total | 69300x8.4 = 582,120 | 70840x8.65 = 612,766 |
Labour rate variance = Actual Hours x (Standard Rate-Actual Rate)
Labour rate variance = 70840 x (8.4-8.65) = -17710 (Possible cause- Due to rising rate per hour, 0.25 for hours worked).
Labour efficiency variance = Standard Rate x (Standard hours – Actual hours)
Labour efficiency variance = 8.4 x (69300-70840) = -12936 (Possible cause- Due to the rising labor hours to produce 15400 units).
Question 5
You are required to prepare a revised cost estimate using a relevant cost approach. Cleary explain your rationale for each cost. State whether you consider that the revised calculations can provide support for a quotation below £100,000. [12]
Solution
Cost Estimate
Supervisory | £1000 |
Subcontract Work | £20,000 |
Depreciation | £0 |
Cutting Press, £500- 4 weeks | £2,000 |
Skilled Staff | £12,000 |
Direct Material to be purchased | £12,000 |
Direct Material Y, £130- 100 units | £13,000 |
Direct Material X | £20,000 |
Administrative Cost | £0 |
Estimating Department | £0 |
Total | £80,000 |
Since the total cost is £80,000, the quotation range can be between £80,000-£100,000.
Cost Element | State or Nature | Rationale |
Supervisory | Relevant | Irrespective of the contract, normal salary is still observed. |
Subcontract Work | Relevant | Relevant cost due to the costs being specific. |
Depreciation | Irrelevant | Irrelevant cost due to decision making. |
Cutting Press | Relevant | Hire charge losses is considered relevant cost due to revenue loss being the company’s costs. |
Skilled Staff | Relevant | Additional salary for workers will be relevant cost due to other workers considered permanent staffs irrespective of the contract. |
Direct Material Y | Relevant | Current replacement cost is considered relevant costs because often materials are used, hence, purchased when needed. |
Direct Material X | Relevant | Relevant cost includes net resale value due to no current use. |
Administrative Cost | Irrelevant | Irrelevant cost included allocated fixed overhead. |
Estimating Department | Irrelevant | Irrelevant cost in this case is the past cost due to irreversibility. |
(b) Comment on the use of relevant costing:
(i) For decision making [4]
(ii) For cost control [4]
Solution
(i) For decision making [4]
Relevant cost is used in different decision-making processes in any organization. No decisions can be made by checking total costs alone due to some costs being considered fixed which will be incurred. Other costs are sunk costs as well. In the given scenario in the previous question, administrative costs are considered allocated costs and not relevant due to how they are incurred. (ii) For cost control [4]
Relevant cost helps in comprehending retirement and relevancy in any organization. If, say, any cost is not needed, it can be scraped off by the organization or even used in another platform to earn additional revenue. For instance, if labor is not fully utilized, labor in a different department can be used. Relevant cost aids in doing right and making effective decisions. For instance, in buy or make a decision, any firm might purchase some component from another firm and it relocates to in-house production given reduced production cost. If production is higher, then an organization cuts its costs to save.